Applications
Introducing the CaneShield™ product line, a premium solution engineered to meet the demanding conditions of sugar mill operations. CaneShield by Postalloy offers advanced hardfacing alloys, cored wires, and electrodes specifically formulated to withstand abrasion, corrosion, and impact, ensuring maximum durability and extended equipment life. At Postalloy, we provide a specialized range of consumables designed to enhance the wear resistance of critical sugar industry components, including crusher rolls, scrapers, hammers, knives, and more. With decades of expertise, Postalloy delivers tailored repair and wear solutions to protect crushing and milling rolls. CaneShield by Postalloy is engineered to not only extend service life but also enhance grip on sugarcane and bagasse—maximizing extraction efficiency throughout the milling process. We work closely with customers to develop tailored wear solutions that address their specific operational challenges. Whether rebuilding mill rolls or increasing the durability of scrapers, knives, and hammers, CaneShield delivers the reliability and performance essential for efficient sugar mill operations. Our technical specialists are available to help identify the most effective strategies to boost durability, performance, and overall productivity across the mill.
Sugar Mill Roll
- Roll arcing (Chapisco)
- Crusher roll teeth and hooks (picote)
- Roll laminate / lateral
- Roll Build up/Tooth repair – Cast iron
Bagasse
- Cane rake / comb
- Cane grabs
- Trash plates (Turn Plates/Scrapers
Other
- Sugar cane knives (cuchillas)
- Sugar cane fibrizor / shredder hammer (martillo)
- Sugar cane defibering plate
- Fan
- Gear wheel (cast iron)
- Sprocket
- Sugar mill roll shaft
- Shaft coupling
- Pump body sugar juice (cast Iron)
Products
Hardfacing Wires
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VanGuard™ PS150-MCO
Hardfacing Wires, Vanadium Carbides, Ground Engaging Tools (GET) Wires
Hardfacing Wires -
2821-MCO Sugar Mill Roll Arcing Roughening Wire
Special Use Hardfacing Wires, Sugarcane Grinding Rolls Wires
Special Use Hardfacing Wires -
DuraHard™ 2829-MCO
Hardfacing Wires, Other Carbides
Hardfacing Wires -
DuraHard™ 2826NC-MCG
Hardfacing Wires, Other Carbides, Non-cracking Martensitic Hardfacing Alloy Wires, Hammer Wires, Crack-Free
Hardfacing Wires -
DuraChrome™ 2832-MCO
Hardfacing Wires, Chromium Carbides
Hardfacing Wires -
DuraChrome™ 2834-MCO
Hardfacing Wires, Chromium Carbides, Sugarcane Grinding Rolls Wires, Hammer Wires
Hardfacing Wires -
DuraBuild™ 2892-FCO
Hardfacing Wires, Build-Up Alloy Wires, Sugarcane Grinding Rolls Wires
Hardfacing Wires -
DuraBuild™ 2892-MCG
Hardfacing Wires, Build-Up Alloy Wires
Hardfacing Wires
Hardfacing Electrodes
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27 Flux-coated Electrode
Hardfacing Electrodes, Build-Up Alloy Electrodes
Hardfacing Electrodes -
VanGuard™ PS150-MCO
Hardfacing Wires, Vanadium Carbides, Ground Engaging Tools (GET) Wires
Hardfacing Wires -
216HD Tubular Electrode
Hardfacing Electrodes, Abrasion Resistant Carbide Electrodes, Chromium Carbides
Hardfacing Electrodes
Repair and Fabrication Wires
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301-FCG
Repair and Fabrication Wires, Carbon Steel and Alloy Wires
Repair and Fabrication Wires -
306-FCO
Repair and Fabrication Wires, Carbon Steel and Alloy Wires
Repair and Fabrication Wires -
3042-FCG
Repair and Fabrication Wires, Carbon Steel and Alloy Wires
Repair and Fabrication Wires -
3044-FCG
Repair and Fabrication Wires, Carbon Steel and Alloy Wires
Repair and Fabrication Wires
Repair and Fabrication Electrodes
-
52 Flux-coated Electrode
Repair and Fabrication Electrodes, Cast Iron Electrodes
Repair and Fabrication Electrodes -
301 Flux-coated Electrode
Repair and Fabrication Electrodes, Carbon Steel Electrodes, Sugar Cane Processing Electrodes, Railroad Electrodes
Repair and Fabrication Electrodes -
306HD Flux-coated Electrode
Repair and Fabrication Electrodes, Carbon Steel Electrodes, Sugar Cane Processing Electrodes
Repair and Fabrication Electrodes -
344 Flux-coated Electrode
Repair and Fabrication Electrodes, Carbon Steel Electrodes, Sugar Cane Processing Electrodes
Repair and Fabrication Electrodes -
505 Flux-coated Electrode
Repair and Fabrication Electrodes, Cast Iron Electrodes, Sugar Cane Processing Electrodes
Repair and Fabrication Electrodes -
Nico-Tek Tubular Electrode
Repair and Fabrication Electrodes, Cast Iron Electrodes, Sugar Cane Processing Electrodes
Repair and Fabrication Electrodes
Other
Resources
Postalloy® Tubular Hardfacing Electrodes
Postalloy® Tubular Hardfacing Electrodes are more efficient than Conventional Extruded Hardfacing Electrodes - here's why.
Hardfacing Sugar Cane Rolls Video
Frequently Asked Questions About Hardfacing
Determining How Much Hardfacing is Required
Lbs of Hardfacing needed for different products and application types
Recommended Welding Parameters and Wire Feed Speeds
Our suggested Amps, Volts, and Wire Feed Speeds for specific products.
Uni-Lance - Convert your Acetylene Torch into an Exothermic Cutting Lance
Brochures
Sugarcane Brochure
Hardfacing Tubular Electrodes
Uni lance brochure