Postalloy® FrogTuff-FCO

Postalloy® FrogTuff-FCO for Weld Repair and Build Up of Manganese Railroad Frogs

Postalloy® FrogTuff-FCO is a high alloy austenitic manganese steel flux-cored welding wire for build-up and overlay of manganese railroad frogs of all types. Produces high-strength, crack-free deposits that are tough and highly resistant to impact and high pressure. Weld deposits work-harden rapidly. The high yield strength reduces mushrooming from impact.

Specifications

Product Type

  • Flux-cored
  • Open-arc

Applications

  • Railroad frogs
  • Manganese crossovers

Weld Deposit Properties

Tensile Strength::
135,000psi
Yield Strength::
90,000psi
Elongation::
30%
Work hardens in service to::
45-55Rc
Deposits can be flame-cut
Machinable:
No
Hardness:
- 20Rc

Welding Parameters

Current Type: DC Electrode Positive

Volts Amps Diameter Stick Out
23-28 150-300 1/16" (1.6mm) 1"-11⁄4"(25-32mm)
24-29 220-290 5/64" (2.0mm) 1"-11⁄2"(25-38mm)

Welding Procedure:

Globular Metal Transfer.

Please consult our Railroad Track Procedures Manual.

Product Equivalent:

Electrode: Postalloy® FrogTuff

Packaging Options

Diameter Standard Packaging Standard Packaging Available
1/16" (1.6mm) 25 lb (11.30kg) spool 55 lb (25kg) coil, 110 lb (49.90kg) drum, 220 lb (99.80kg) drum
5/64" (2.0mm) 25 lb (11.30kg) spool 55 lb (25kg) coil, 110 lb (49.90kg) drum, 220 lb (99.80kg) drum